Automatic Gabion Box Production Line for Slope Stabilization

Fully automated gabion box production line for slope stabilization and erosion control. High efficiency, precise weaving, and durable wire mesh solutions.

Product Overview

The Automatic Gabion Box Production Line is an advanced manufacturing system engineered for producing hexagonal double-twisted wire mesh panels and assembling them into ready-to-use gabion boxes. These gabions are widely applied in slope stabilization, erosion control, retaining walls, and hydraulic engineering projects.

Unlike semi-manual operations, this production line integrates wire pay-off, mesh weaving, edge-wrapping, cutting, flattening, folding, and bundling into one continuous process, significantly increasing output efficiency while ensuring consistent mesh quality. The system is ideal for large-scale projects that require high precision, long service life, and eco-friendly construction solutions.

Key Features & Benefits

1. Full Automation for Higher Productivity

• From raw wire feeding to finished gabion box stacking, the entire process is controlled by PLC intelligent systems.

• Production efficiency reaches 165–180 m²/hour, reducing labor costs by up to 60%.

2. Customizable Mesh & Wire Specifications

• Mesh sizes available: 60×80 mm, 80×100 mm, 100×120 mm, 120×150 mm

• Wire diameter: 2.0–4.5 mm, compatible with galvanized, Galfan, and PVC/PE-coated steel wire

• Supports double twist weaving for enhanced mesh strength and flexibility.

3. Enhanced Durability for Harsh Environments

• High corrosion resistance due to heavy zinc, Galfan alloy, or PVC/PE coating

• Withstands soil pressure, water erosion, and UV exposure for over 20 years in field conditions.

4. Precision Edge-Wrapping & Cutting

• Automatic selvedge wrapping ensures tidy edges, preventing unraveling during installation.

• CNC-controlled cutting system guarantees accurate dimensions with ±2 mm tolerance.

5. User-Friendly Operation

• Touchscreen interface for parameter adjustment and fault detection

• Real-time monitoring of production speed, wire consumption, and maintenance alerts

Production Line Workflow

1. Wire Pay-off System

   • Feeds steel wire directly into the weaving machine without tangling or damage.

2. Gabion Mesh Weaving Machine

   • Forms double-twisted hexagonal mesh according to preset dimensions.

3. Edge-Wrapping Unit

   • Reinforces mesh edges for structural stability during installation.

4. Flattening & Cutting Machine

   • Straightens mesh panels and cuts them to the required lengths.

5. Panel Folding & Bundling Station

   • Folds panels into gabion box shapes and stacks them for transport.

6. Automatic Packaging System

   • Secures finished products with plastic film or straps for easy loading.

Technical Specifications

Applications

• Slope Stabilization & Landslide Prevention – Retains soil, prevents slope erosion in highways, mining areas, and construction sites.

• Riverbank & Shoreline Protection – Prevents water-induced erosion and strengthens embankments.

• Rockfall Barriers – Acts as a protective cage to stop falling rocks along roads and railways.

• Retaining Wall Construction – Creates strong yet permeable retaining structures for landscaping and infrastructure.

• Channel Lining & Hydraulic Works – Secures riverbeds and channels against scouring effects.

Case Studies

• Highway Slope Protection in Thailand – Supplied a fully automated gabion production line for manufacturing 80×100 mm mesh gabions used in retaining walls along a mountainous road.

• Riverbank Reinforcement in Algeria – Delivered a line capable of producing PVC-coated gabions, extending structure life in humid coastal climates.

Packaging & Delivery

• Packing: Plastic film wrapping, wooden pallets, or steel frames

• Delivery Time: 30–45 days after order confirmation

• Shipping: By sea (FCL or LCL), CIF or FOB terms available

• Port of Loading: Tianjin, Shanghai, Qingdao (or as required)

After-Sales Support

• Installation & Commissioning – On-site or remote guidance

• Training – Operator training for efficient production and maintenance

• Spare Parts Supply – Long-term availability of original parts

• Technical Assistance – 24/7 support for troubleshooting and upgrades

Why Choose Us

With over 10 years of expertise in gabion mesh machinery manufacturing, we deliver custom-built solutions to meet engineering and environmental requirements worldwide. Our machines are ISO-certified, backed by a global service network, and designed for continuous, stable, and energy-efficient operation.